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LABOR ESTIMATING GUIDE FOR TOUGH STUFF COATING APPLICATIONS


Revised May 2000

METAL ROOF RESTORATION

GENERAL ROOFING

RELATED DOCUMENTS

Metal Roof Restoration And Spray Work - Application Rates
Notes: These figures represent national labor averages based on the average 10,000 square feet job with trained technicians. Figures do not include set up or other miscellaneous expenses. A percentage should be added for the degree of difficulty encountered beyond average. Crew sizes are recommended for maximum efficiency.
SYSTEM/
FUNCTION
APPLICATION SQ. FT./
LIN. FT. INSTALLED PER MAN PER HOUR
PRODUCTIVE
CREW SIZE
Clean Roof Power Wash 500 square feet 3
Replace Fasteners Screw or Rivet 360 lin. ft. 1
Vertical Seams Spray and Brush 125 lin. ft. 3
Vertical Seams Power Caulk 800 lin. ft. 1
Vertical Seams Hand Brush 200 lin. ft. 1
Horizontal Seams Mastic 120 lin. ft. 1
Horizontal Seams Polyester 75 lin. ft. 1
Flashing/Mastic Mastic/Brush 100 lin. ft. 2
Flashings/Polyester Urethane/Polyester 100 lin. ft. 2
Priming Spray/Back Brush 800 sq. ft. 3
Priming Pour/Brush 600 sq. ft. 3
Finish Coat - First Spray/Back Brush 800 sq. ft. 3
Finish Coat - First Pour/Back Brush 600 sq. ft. 3
Finish Coat - Second Spray Only 1500 sq. ft. 2
Notes:
1) Seams have the mastic or polyester option.
2) Finishing has the hand pour or spray option.
3) Cleaning will vary considerably.
4) Crew size is designed for maximum efficiency
5) Multiply units by crew size for average production rates for crew.


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General Roofing Application Rates - Manual Application
SYSTEM/
FUNCTION
APPLICATION
PRODUCTS
MINIMUM PRODUCTION
UNIT/HOUR/MAN
MINIMUM PRODUCTIVE
CREW SIZE
Priming Squeegee/Backroll 800 sq. ft. 3
Detailing, Flashings etc. UR1700 & UR1600 330 lin. ft. 3
Strip Seam Joints in Insulation or Plywood FA206 (6") and Urethane 500 lin. ft. 2
Liner Option - Fully Reinforced Field Systems FA240 & Urethane 400 sq. ft. 2
Liner Option - Fully Reinforced Field Systems FA240 & AC5600 500 sq. ft. 2
Finishing Manual 800 sq. ft. 3
Finishing Spray/Backroll 2000 sq. ft. 3
BUR w/gravel, pitch/gravel UR2550 & D210 800 sq. ft. 3
Powerwash BUR w/gravel dot.gif 1000 sq. ft. 2
BUR w/gravel, pitch/gravel finish UR1700 & AC5900 1500 sq. ft. 3
Notes:
1) Most systems require 2 separate coats.
2) Epoxy primer is necessary in most cases to prevent outgassing or blistering.
3) Liner required on deteriorated decks and plywood.
* 4) Crew size is designed for maximum efficiency.


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